The e-commerce industry’s ‘plastic straw’: why circular packaging can’t wait

We've all experienced how online shopping has transformed retail. But this digital revolution comes with an inconvenient truth: every package delivered to our doorsteps has an environmental cost.

E-commerce generates almost five times more packaging waste than traditional retail, and with online shopping having risen from 20% of UK retail sales in 2020 to 38% in 2025, the problem is only growing. The current model of single-use packaging isn’t just wasteful; it’s unsustainable. With shifting consumer values and upcoming regulatory changes, the industry is facing a necessary call to action.

The solution lies in rethinking how packaging is used. Consumers are becoming more conscious of the environmental impact of their shopping habits, with packaging waste standing out as a key issue. In the UK alone, an estimated 1.7 billion pieces of plastic are discarded every week. If you think about it, in a country where a reusable plastic bag at the supermarket costs 30p, why is e-commerce packaging still overwhelmingly single-use? Consumers are waking up to this and actively seeking brands that offer sustainable solutions without added inconvenience.

Policymakers are also recognising the need for immediate changes to curb the damage single-use packaging is doing and are stepping in to accelerate change. In the UK, new Extended Producer Responsibility (EPR) regulations come into play this year, requiring businesses to take full responsibility for their packaging, including recycling costs – impacting everyone from large players to small online sellers. The EU is also introducing legislation that will require 40% of e-commerce packaging to be reusable by 2030, rising to 70% by 2040. These changes require brands to fundamentally rethink their approach to packaging, shifting from single-use materials to durable, reusable solutions.

Movopack’s solution is simple: returnable e-commerce packaging that provides seamless integration into a retailer's existing operations. So brands can transition away from single-use packaging without disruption, we handle it all – product design, logistics, and the refurbishment of packaging for use again and again.

At Movopack, we’re driven by the opportunity to tackle these significant environmental challenges while also focusing on the finer details that matter to brands and their customers. From the outset, we’ve designed packaging that’s not only highly functional but also reflects the values and aesthetics of our partners. Since packaging is often the first tangible connection a customer has with a brand, we saw an opportunity to make that moment memorable. Through customisation, we create eye-catching designs and incorporate practical features like handles, secure zips, and Velcro closures – all tailored to the needs of each brand and ensuring both product protection and space efficiency.

We collaborate closely with e-commerce retailers to understand their unique requirements and brand identity. Our team offers expert guidance on material selection, design options, and functionality, ensuring the packaging aligns with their goals and resonates with their target audience. We also work hand-in-hand with marketing and communication teams to help convey brand values through their new packaging platform, making it a seamless extension of their overall brand story.

Movopack packaging is made of recycled plastic bottles (rPET) and woven recycled polypropylene (PP). When compared to standard e-commerce packaging, which typically uses single-use cardboard with 70% recycled content, each Movopack package delivers significant environmental benefits when reused 20 times: reducing CO₂ emissions by 84%, energy consumption by 80%, and water consumption by 76%. That’s the equivalent of what 311 trees absorb in CO₂ in a single day, saving the energy of 59 washing machine cycles, and conserving enough water to meet the daily intake of 102 people.

By leveraging Royal Mail’s 115,000 postboxes across the UK, we make returning packaging as easy for the end consumer as scanning a QR code and dropping it into a postbox. By using well-established postal networks, we tap into consumers' existing routines – they can swing by a postbox on their way to the supermarket or when dropping their kids off at school. This approach asks for minimal commitment from consumers, normalises reusable packaging, and builds a sense of shared responsibility. Over time, these habits become second nature and promote a cultural shift towards sustainability. Leveraging postal infrastructure also reduces logistical costs, enabling brands to adopt sustainable solutions without significant overhead increases.

Sustainability is shifting from a competitive advantage to an essential requirement in e-commerce. Packaging will no longer be disposable by default but will become a core component of the circular economy, where durability, reusability, and smart design take centre stage. For brands aiming to meet their net-zero targets, circular packaging is a necessity. The shift away from single-use materials must happen across the entire supply chain, and packaging is a critical part of that transformation. With Movopack, the future of packaging is circular, and sustainability is the new standard.

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